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Fluid Power Books


Bosch Rexroth. Hydraulic Formulary.

By this link you anybody can download (or just read online) quick reference book with formulas from Bosch Rexroth.

Fluid Power Basics

By this link anybody can free download (or just read online) first couple chapters of “Fluid Power Basics” by Alan Hitchcox. This handbook is really just a basics and probably will be good enough for beginners. Unfortunately, full book is available for $59. But you always can read previous edition (from 2007) online by this link.

Pneumatics. Practical Guide

By clicking this link you can download very well illustrated eBook about pneumatic system design from Automation Direct. And it is really good book for beginners.

Electrohydraulic Control Systems

Here is a free eBook what I tried to use for proportional valve calculations. In the reality this book was not useful enough, but you can read it at least because it free for download. The book contains a lot of ads at the pages, so, probably, this is the reason why it free.

BASIC HYDRAULICS AND COMPONENTS

Very basics book for beginners from Yuken.

Hydraulic tank volume

The main rule for hydraulic tank sizing is: “bigger is better”, but because there is not always exist a possibility to find a lot of space for the tank (mostly in mobile applications) we need to know and follow min requirements for system calculation.

Just wanted to summarize all info I have for estimation of hydraulic tank volume:

Min. value Recommendation
Industrial application – Mineral Oil
2.5 times of all pumps flow + 10% for air cushion 3..5 times of all pumps flow + 10% for air cushion
Industrial application – HFC/HFD
5 times of all pumps flow + 10% for air cushion 8 times of all pumps flow + 10% for air cushion
Mobile application – Open loop pumps
1.5..2 times of all pumps flow + 10% for air cushion 2.5 times of all pumps flow + 10% for air cushion
Mobile application – Close loop pumps
1..2 times of all CHARGE pumps flow + 10% for air cushion 1.5..2 times of all pumps flow + 10% for air cushion

Please correct me if I’m wrong.

Pressure change due to temperature

A change in temperature will cause hydraulic fluid to try to have a corresponding change in volume. If the fluid is trapped in a chamber and is unable to change volume, there will be a change in pressure.

The difference in pressure is based on the bulk modulus (stiffness) of the fluid. A mineral based oil may have a pressure difference of about 11 bar for each 1°C change in temperature (90 psi for each 1°F change in temperature):

## \triangle p=\triangle t\cdot k ##

where k= 90 (imperial units) or k= 11 (metrical units):

## \triangle p\;\lbrack PSI\rbrack\;=\triangle t\;{\lbrack^\circ F}\rbrack\cdot90 ##

what is equal to:

## \triangle p\;\lbrack bar\rbrack\;=\triangle t\;{\lbrack^\circ C}\rbrack\cdot90 ##

Hydrostatic Pressure

In one application I’m working on I need to supply hydraulic pressure to the unit what placed at the height approx 100 ft. I decided to calculate the pressure losses created by the height only for the pump at the land HPU.

The height difference creates hydrostatic pressure (what is a pressure drop for the pump) what can be calculated from Pascal’s law:

## \triangle p=\rho\cdot g\cdot(h_2-h_1)=\gamma\cdot(h_2-h_1) ##

here:

#\rho# – oil density (#slugs/ft^3#)
#g# – acceleration due to gravity (#32.174 ft/s^2#)
#\gamma# – specific weight of the oil (#lb_s/ft^3#)

The specific weight (the weight per unit volume of a material) of the mineral oil on Earth is approx.: #53.57\,lb_s/ft^3\,=\,0.031\,lb_s/in^3# (at environment temperature 40°C for oil with ISO Grade 46)

So, for 1 ft (for 12 in) of height we get pressure drop in PSI:

## \triangle p=0.031\;\frac{lb_s}{in^3}\cdot12\;in\;=\;0.372\;psi ##

Therefore, for 100 ft the pressure drop is 37.2 psi = 2.57 bar only.

The calculations look very easy, but one problem I found in internet: many sources mix density and specific weight. For example, at The Engineering Toolbox you can find value of density of the water #62.4 \;lb_s/in^3#. But it is not right, because this value is a specific weigh of the water, not a density! The density of the water is:

## \rho_{water}=\frac{\gamma_{water}}g=\frac{62.4\;lb/ft^3}{32.174\;ft/s^2}\;\;=\;1.94\;slugs/ft^3 ##

It has to be clear: the density is mass per unit volume, this is constant at any places (on Earth, on Moon, on any height., etc.) and it is different from specific weight.